Self-Cleaning Liquid Pipeline Iron Remover - Professional Solution
for Continuous Online Iron Removal
Product Advantages:
Continuous Online Operation: Features automatic reverse flushing or scraper cleaning
mechanisms, completing iron removal and cleaning without downtime,
ensuring continuous and stable production line operation. Increases
production efficiency by over 30% compared to traditional
equipment.
High-Efficiency Iron Removal: Equipped with built-in rare earth permanent magnet or
electromagnetic core sets, achieving a magnetic field strength of
up to 12,000-15,000 Gauss. Effectively removes micron-level
ferromagnetic impurities with an iron removal efficiency of over
99%.
Intelligent Control: Fitted with a PLC control system that can automatically initiate
cleaning programs based on differential pressure thresholds or
preset timers. Electromagnetic models can first de-energize and
demagnetize before cleaning, ensuring thorough impurity removal.
Fully Sealed Design: Pipeline-type structure is completely sealed, eliminating the
risk of material leakage and complying with sanitary standards for
food and pharmaceutical industries.
Easy Maintenance: Cleaning mechanisms have few wear parts, requiring only periodic
inspection of drain valves and sealing components, resulting in low
maintenance costs.
Product Attribute Table:
Attribute Category | Detailed Parameters/Specifications |
|---|
Basic Parameters | |
Equipment Type | Pipeline-type Self-Cleaning Liquid Iron Remover |
Magnetic System Type | Optional: Permanent Magnet Type (Rare Earth NdFeB) /
Electromagnetic Type |
Performance Parameters | |
Magnetic Field Strength | 12,000-15,000 GS (Gauss) |
Iron Removal Efficiency | ≥99% (for micron-level ferromagnetic impurities) |
Processing Capacity | 5-250 m³/h (matched according to pipeline diameter) |
Maximum Working Pressure | 0.6-1.0 MPa |
Applicable Temperature Range | -20°C to +150°C |
Structure & Material | |
Pipeline/Body Material | 304/316L Stainless Steel (standard); Optional: carbon steel with
rubber lining/PTFE coating |
Sealing System | Food-grade silicone/fluororubber sealing rings, corrosion-resistant
design |
Cleaning Mechanism | Automatic reverse flushing system + scraper mechanism
(electromagnetic models include de-energizing demagnetization
function) |
Control & Connectivity | |
Control Method | PLC automatic control, supports differential pressure/time
dual-trigger cleaning |
Power Requirements | Permanent Magnet Type: None; Electromagnetic Type: AC380V 50/60Hz |
Connection Method | Flange connection (Standards: GB, HG; Optional: ANSI, DIN, JIS) |
Communication Interface | Supports 4-20mA analog signal, RS485/Modbus protocol for remote
monitoring |
Applicable Scenarios | |
Suitable Media | Various liquids, slurries, suspensions; Viscosity range: 0.1-5000
mPa·s |
Adapted Industries | Fine Chemicals, Food & Beverage, Pharmaceutical, New Energy
Materials, Water Treatment, etc. |
Q&A:
Q: Does the equipment require regular magnet replacement?
A: No. The equipment uses high-performance rare earth neodymium
iron boron (NdFeB) permanent magnet materials or electromagnetic
coils. Magnetic properties are stable and reliable, with a service
life exceeding 10 years. Magnet replacement is not required.
Q: Can the equipment handle liquids of different viscosities?
A: Yes. The equipment can process liquid slurries with a viscosity
range of 0.1-5000 mPa·s. Magnetic field strength and cleaning
cycles can be adjusted based on material characteristics to adapt
to different operating conditions.
Q: Does the equipment support remote monitoring?
A: Yes. The equipment is equipped with remote communication
interfaces, allowing connection to the customer's main control
system for remote operation and monitoring, facilitating
management.
Application Case:
A fine chemical enterprise adopted the SL-100 model for continuous
iron removal in coating slurries. The equipment operates stably
with significant iron removal results, reducing iron content in the
slurry from the original 50 ppm to below 5 ppm. Product color is
pure and quality is greatly improved, successfully passing the
acceptance inspection of downstream coating manufacturers.
Company Profile:
Tianjin Minyang Precision Machinery Co., Ltd. is a high-tech
enterprise specializing in the research, production, sales, and
service of magnetic application equipment. Established in 2019, the
company is located in the Balitai Industrial Park, Jinnan District,
Tianjin, covering a factory building area of 3,500 square meters,
including a 2,700-square-meter production workshop and an
800-square-meter office area. The company holds three major system
certifications: ISO9001 Quality Management System, ISO14001
Environmental Management System, and ISO45001 Occupational Health
and Safety Management System. It possesses over thirty patents and
software copyrights. Adhering to the business philosophy of
"Quality, Innovation, Service," the company is committed to
providing customers with first-class products and attentive
service.
